等规聚丙烯顺序共注射制件的结构与性能
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国家自然科学基金资助项目(11372284)


Morphological Structures and Mechanical Properties of iPP Molded by Sequential Co-Injection Molding
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    摘要:

    采用顺序共注射成型和传统注射成型对等规聚丙烯进行成型,分别利用偏光显微镜、二维广角X射线衍射以及万能试验机测试制件的结晶形态和力学性能。结果表明,顺序共注射成型过程中表芯熔体之间的强烈剪切使得表芯材料界面处出现柱晶,并且随着延迟时间的延长,柱晶数目增多;顺序共注射成型过程中,表层熔体受到两次剪切以及芯层熔体流动时熔体内部强烈的剪切使得顺序共注射制件内部分子链取向度高,提高了制件的弹性模量和拉伸强度,实现了制件的自增强;顺序共注射制件在拉伸过程中裂纹容易在不同晶体层界面处产生并迅速扩展,从而导致制件断裂,故顺序共注射制件断裂伸长率较传统注射制件有所降低;制件成型过程中剪切形成的β晶能够提高制件的冲击韧性。

    Abstract:

    Isotactic polypropylene (iPP) samples were prepared by sequential co-injection molding (SCIM) and conventional injection molding (CIM). The morphological structures and mechanical properties of the samples were investigated by polarized light microscopy (PLM), two-dimensional wide-angle X-ray diffraction (2D-WAXD) and tensile mechanics test. Results show that cylindritic structures of crystalline morphology are formed in overlap region of skin and core material for strong shear between skin melt and core melt during second injection. As the delay time increases, more cylindritic structures are formed. Due to the higher molecular orientation which is caused by twice shear in skin melt and stronger shear stress in core melt, the elastic modulus and tensile strength of the SCIM samples are improved compared with those of CIM samples. However, SCIM samples are broken easily because of cracks initiated in the interface of different crystal layers of SCIM samples in tensile test, which is verified by the elongation at break of SCIM samples being lower than that of CIM sample. The impact test shows that shear induced β-form iPP can improve the impact strength of samples.

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王广龙, 沈俊芳, 侯树森, 陈静波, 申长雨.等规聚丙烯顺序共注射制件的结构与性能[J].高分子材料科学与工程,2017,33(11):67-74.

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  • 在线发布日期: 2017-11-22
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