香草醛衍生含磷席夫碱的合成及与DOPO协效阻燃环氧树脂
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Application of Vanillin-Derived Phosphorus-Containing Schiff Base/DOPO Compounding Flame Retardants in Epoxy Resins
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    摘要:

    本文以苯基磷酰二氯、香草醛和4-氨基苯酚为主要原料,合成了一种含磷席夫碱阻燃剂(PH-VAN-AP),并采用红外光谱、核磁共振氢谱和核磁共振磷谱证明其结构符合预期。将DOPO与PH-VAN-AP作为复配阻燃剂PH/DOPO加入环氧树脂(EP)中,通过垂直燃烧(UL-94)、极限氧指数(LOI)和锥形量热测试(CCT)对其阻燃性能进行了表征,并利用热失重和差示扫描量热分析了环氧树脂的热稳定性、热降解过程及玻璃化转变温度(Tg)。结果表明,PH/DOPO兼有气相和凝聚相2 种阻燃机理,能有效提高EP的燃烧性能。具体而言,当仅添加PH/DOPO至体系的3%(质量分数)时,顺利通过了UL-94 测试并达到V-0 等级,其LOI由24.7%提高至34.8%。此外,峰值热释放速率(PHRR)和总热释放(THR)分别降低了257 kW/m2和8 MJ/m2,材料的残留量提高了6.8%。添加3%的PH/DOPO,环氧树脂的Tg由149.5 ℃降至148.1 ℃,变化不大,表明PH-VAN-AP一定程度上改善了由于DOPO加入EP后导致Tg下降的问题。

    Abstract:

    A phosphorus- containing Schiff base flame retardant (PH- VAN- AP) was synthesized using phenylphosphoryl dichloride, vanillin, and 4-aminophenol as main raw materials, and its structure was proved to be as expected through FT-IR, 1H-NMR and 31P-NMR. DOPO and PH-VAN-AP were incorporated into epoxy resin (EP) as compound flame retardant PH/DOPO, and their flame retardant properties were characterized by vertical burning (UL-94), limiting oxygen index (LOI) and cone calorimetry test (CCT), and the thermal stability, thermal degradation process of the epoxy resin were analyzed by thermogravimetric (TG) and differential thermal scanning calorimetry (DSC) and glass transition temperature (Tg). The experimental results show that PH/DOPO shows both gas- phase and condensed- phase flame retardant mechanisms, which can effectively improve the combustion performance of EP. Specifically, when only 3% of PH/DOPO was added to the system, it successfully passes the UL-94 test and reaches the V- 0 rating, and its LOI increases from 24.7% to 34.8%. In addition, the peak heat release rate (PHRR) and total heat release (THR) are reduced by 257 kW/m2 and 8 MJ/m2, respectively, and the residual is improved by 6.8%. With the addition of 3% PH/DOPO, the Tg of the epoxy resin decreases from 149.5 ℃ to 148.1 ℃ with little change, indicating that PH- VAN- AP can improve the Tg decrease due to the addition of DOPO into EP to some extent.

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李秀云,马睿,任彬.香草醛衍生含磷席夫碱的合成及与DOPO协效阻燃环氧树脂[J].高分子材料科学与工程,2024,40(3):76-86. Xiuyun Li, Rui Ma, Bin Ren. Application of Vanillin-Derived Phosphorus-Containing Schiff Base/DOPO Compounding Flame Retardants in Epoxy Resins[J]. Polymer Materials Science & Engineering,2024,40(3):76-86.

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