可降解阻燃香草醛基环氧树脂的制备及性能
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1.中国科学院宁波材料技术与工程研究所 全省精密驱动与智能机器人技术重点实验室,浙江 宁波 315201;2.浙江工业大学 材料科学与工程学院,浙江 杭州 310014

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国家重点研发计划(2023YFB3709804);浙江省“领雁”研发攻关计划项目(2024C01156);宁波市重点研发计划暨“揭榜挂帅”项目(2023Z024)


Preparation and Properties of Degradable and Flame-Retardant Epoxy Resin Based on Vanillin
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    摘要:

    为提升环氧树脂的阻燃性和可降解性,本文以香草醛为主要原料合成出香草醛基环氧单体(Van-EP);以阻燃单元六氯环三磷腈为主要原料合成出六(4-氨基苯氧基)环三磷腈(HACP),作为阻燃剂兼固化剂,制备交联密度高的香草醛基可降解阻燃环氧树脂(HVEP),研究了其固化行为、热稳定性、降解性能、力学和阻燃性能。通过非等温差示扫描量热法对HVEP体系的固化行为进行了分析,采用自催化模型获得其固化动力学参数,发现拟合得到的曲线与实验曲线基本吻合,表明自催化模型在2.5~20 K/min的升温速率范围内能较好地描述HVEP体系的固化反应过程。并通过外推法确定了体系的固化工艺为:120 ℃下固化2 h,150 ℃下固化2 h。在该工艺条件下制备出的HVEP树脂的弯曲强度和冲击强度分别为153 MPa和2.74 kJ/m2;其热稳定性与商用环氧树脂相当,其在1000 ℃下的残碳率高达48.4%。而且,HVEP树脂具有优异的阻燃性能,其极限氧指数为28.4%,垂直燃烧阻燃等级达到了UL-94 V-0级。另外,HVEP树脂具有较好的降解性能,在0.2 mol/L的HCl溶液(THF/H2O体积比8/2)条件下,降解速率可达0.29 mg/(mL·h)。结果表明,HVEP树脂分子链中含有环三磷腈和席夫碱阻燃结构单元,同时席夫碱结构具有可降解性,从而使其兼具良好的力学、阻燃和降解性能,对拓宽其应用领域具有重要意义。

    Abstract:

    To enhance the flame retardancy and degradability of epoxy resin, vanillin-based epoxy monomer (Van-EP) was synthesized using vanillin as the primary raw material. Additionally, hexa(4-acetylphenoxy)cyclotriphosphazene (HACP) was synthesized from the flame-retardant unit hexachlorocyclotriphosphazene to serve as flame retardant and curing agent, thereby preparing a highly cross-linked, degradable, and flame-retardant vanillin-based epoxy resin. The curing behavior, thermal stability, degradability, mechanical properties, and flame retardancy of the vanillin-based degradable flame-retardant epoxy resin (HVEP) were systematically investigated. Non-isothermal differential scanning calorimetry (DSC) was employed to analyze the curing kinetics of HVEP. The curing kinetics parameters were obtained using the self-catalytic model, and it is found that the fitted curve is in good agreement with the experimental curve. The results indicate that the autocatalytic model can accurately describe the curing process within heating rates of 2.5~20 K/min. The optimal curing conditions was determined by extrapolation method as follows: 2 h at 120 °C followed by 2 h at 150 °C. The resulting HVEP resin exhibits a flexural strength of 153 MPa and an impact strength of 2.74 kJ/m2. The HVEP resin demonstrates comparable thermal stability to commercial epoxy resin (EP). However, it achieves a significantly higher char yield of 48.4% at 1000 °C. Furthermore, HVEP resin displays excellent flame retardancy with a limiting oxygen index (LOI) of 28.4% and achieves a UL-94 V-0 rating in the vertical burning test. In addition, the HVEP resin displayd relatively good degradability, with a degradation rate reaching 0.29 mg/(mL·h) in a 0.2 mol/L HCl solution (V(THF)/V(H?O) = 8/2).The results indicate that the molecular chain of HVEP contains both cyclotriphosphazene and Schiff base structural units, which contribute to its flame retardancy. The Schiff base structure also imparts degradability, enabling HVEP to exhibit balanced mechanical, flame-retardant, and degradable properties. These findings are of significant importance for broadening its application fields.

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  • 收稿日期:2025-08-11
  • 录用日期:2026-01-09
  • 网络出版日期:2026-07-16
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