不同嵌段长度的环氧树脂/聚氨酯互穿网络材料的结构与性能
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哈尔滨工程大学 教育部超轻材料与表面技术重点实验室 材料科学与化学工程学院,黑龙江 哈尔滨 150001

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山东省自然科学基金青年基金资助项目 (ZR2024QA134)


Structure and Properties of Epoxy/Polyurethane Interpenetrating Polymer Networks with Different Block Lengths
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    摘要:

    为克服传统环氧树脂/聚氨酯互穿网络材料(EP/PU IPNs)阻尼温域窄、性能调控机制不明确的问题,采用4,4’-二苯基甲烷二异氰酸酯(MDI-50)与聚丙二醇(PPG-2000)制备聚氨酯预聚体,与E-51型环氧树脂进行共聚反应构建聚合物互穿网络体系(IPNs),通过调控预聚体的嵌段长度,设计一系列兼具力学性能与阻尼性能的聚合物材料。利用差示扫描量热、红外光谱和原子力显微镜研究预聚体嵌段长度对材料的热稳定性、相结构的影响;利用万能拉力机,冲击试验机与动态热机械表征分析预聚体嵌段长度对材料力学性能及阻尼性能的影响。研究结果表明,预聚体嵌段长度的增加使环氧树脂(EP)相从连续分布变为孤立“岛相”,玻璃化转变温度(Tg)呈现逐渐降低的趋势,损耗因子tanδ的峰值在拉伸模式下从0.405增至1.213,压缩模式下从0.412增至0.825,有效阻尼温域从82.5 ℃拓宽至186.5 ℃。该研究成功制备了一种高性能的EP/PU IPNs,揭示了通过调控预聚体嵌段长度可精确设计IPNs的相分离形态,进而实现材料阻尼性能的综合增益,为后续设计开发高阻尼性能的树脂基IPNs提供了一种简便的方法与思路。

    Abstract:

    To address the problems of narrow damping temperature range and unclear performance regulation mechanism of traditional EP/PU IPNs materials, polyurethane prepolymers were prepared using 4,4'-diphenylmethane diisocyanate (MDI-50) and polypropylene glycol (PPG-2000), and then copolymerized with E-51 epoxy resin to construct an interpenetrating polymer network (IPNs) system, followed by curing via the MOCA process. By adjusting the block length of the prepolymers, a series of polymer materials with both mechanical and damping properties were designed. The effects of prepolymer block length on the thermal stability and phase structure of the materials were investigated by differential scanning calorimetry, Fourier-transform infrared spectroscopy and atomic force microscopy. The influences of prepolymer block length on the mechanical and damping properties were characterized by universal testing machine, impact tester and dynamic mechanical analysis.The results show that with the increase of prepolymer block length, the epoxy resin (EP) phase transforms from a continuous distribution to an isolated "island phase", leading to a gradual decrease in the glass transition temperature of the polymer and an increase in the elongation at break of the material. The peak value of loss factor tanδ increases from 0.405 to 1.213 in tension mode and from 0.412 to 0.825 in compression mode, and the effective damping temperature range is broadened from 82.5 °C to 186.5 °C. This study not only successfully prepares a high-performance IPNs resin functional material but also reveals that precisely tailoring the phase separation morphology of IPNs by adjusting the prepolymer block length is an effective strategy to achieve high-performance damping materials with a wide temperature range. It provides a simple method and idea for the subsequent design and development of high-performance resin-based IPNs polymer materials.

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  • 收稿日期:2025-08-14
  • 录用日期:2026-06-11
  • 网络出版日期:2026-08-03
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