磷-硅协同阻燃体系对聚酰胺66性能的影响与机制
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中蓝晨光化工研究设计院有限公司,四川 成都 610041

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Effect of Phosphorus-Silicon Synergistic Flame-Retardant System on the Properties of Polyamide 66
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    摘要:

    为解决二乙基次膦酸铝(ADP)阻燃效率低,在高温高湿条件下易析出的缺点,本研究以ADP为主阻燃剂,甲基苯基硅树脂作为阻燃协效剂,制备了一种磷硅复配阻燃剂,旨在开发一种适用于新能源汽车等高端领域的高性能无卤阻燃尼龙66(PA66) 材料。通过红外光谱(FTIR)、扫描电镜(SEM)、X射线光电子能谱(XPS)、激光粒度仪、接触角、吸水率等测试手段对阻燃剂进行了表征。结果表明,仅添加ADP或者甲基苯基硅树脂时,PA66均未能通过阻燃评级,而在二者复配后表现出磷-硅协同阻燃效应,其阻燃等级达到UL-94 V-0级别。磷硅阻燃剂复配后,ADP表面形成了有机硅层。当磷硅阻燃剂中的甲基苯基硅树脂含量在11%时,阻燃剂接触角变大,吸水性降低,粒径分布变窄,残炭量增加。将磷硅复配阻燃剂用于阻燃增强PA66材料后,其阻燃效率得到显著提高,当甲基苯基硅树脂含量为11%时,阻燃效果最优,垂直燃烧性能可达到1.6mmV0级,灼热丝起燃温度(GWIT)提高了25℃,相对漏电起痕指数(CTI)和传统磷氮体系相比提高了225V。该材料的拉伸强度、弯曲强度和冲击强度均保持稳定。此外,高温高湿老化1000h后,表面析出远低于传统磷氮阻燃体系,阻燃性能也依然保持V0级。

    Abstract:

    To address the shortcomings of aluminum diethylphosphinate (ADP), such as low flame retardancy efficiency and tendency to leach under high-temperature and high-humidity conditions, this study developed a phosphorus-silicon compound flame retardant using ADP as the primary flame retardant and methylphenylsilicone resin as a flame retardant synergist. The aim is to create a high-performance halogen-free flame-retardant PA66 material suitable for advanced applications like new energy vehicles. The flame retardant was characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), laser particle size analysis, contact angle measurement, and water absorption tests. The results showed that PA66 failed to achieve any flame retardant rating when ADP or methyl phenyl silicone resin was added alone. However, after combining the two, a phosphorus-silicon synergistic flame retardant effect was observed, and the flame retardant rating reached UL-94 V-0. After the combination, an organic silicon layer formed on the surface of ADP. When the methyl phenyl silicone resin content in the phosphorus-silicon flame retardant reached 11%, the contact angle of the flame retardant increased, water absorption decreased, particle size distribution narrowed, and char residue increased. Applying the phosphorus-silicon composite flame retardant to flame-retarded reinforced polyamide 66 (PA66) significantly improved flame retardant efficiency. When the methyl phenyl silicone resin content was 11%, the flame retardant performance was optimal: the vertical burning rating reached V-0 at 1.6 mm, the glow-wire ignition temperature (GWIT) increased by 25°C, and the comparative tracking index (CTI) increased by 225 V compared to traditional phosphorus-nitrogen systems. The tensile strength, flexural strength, and impact strength of the material remained stable. Furthermore, after 1000 hours of high-temperature and high-humidity aging, surface blooming was significantly lower than that of traditional phosphorus-nitrogen flame retardant systems, and the flame retardant performance was maintained at V-0.

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  • 收稿日期:2025-07-11
  • 录用日期:2026-02-13
  • 网络出版日期:2026-07-06
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