添加剂及其含量对交联聚乙烯高压电缆绝缘材料性能影响
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南方电网科学研究院有限责任公司,广东 广州 510663

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南方电网公司科技项目(SZKJXM20190588)


Effects of Additives and Their Contents on Performance of XLPE High Voltage Cable Insulation Material
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    摘要:

    为优化高压电缆交联聚乙烯(XLPE)绝缘材料配方,采用凝胶萃取、热延伸、转矩流变仪和失重法研究材料交联特性,采用红外光谱表征XLPE热氧老化特性,并测试了XLPE的力学性能和电学性能。结果表明,随交联剂过氧化二异丙苯(DCP)含量增大,XLPE凝胶含量及交联速率增大、力学性能变化较小、交流击穿强度的温度敏感性降低。优先考虑交联特性,确定DCP含量为1.8 phr。随抗氧剂含量增加,XLPE交联度降低、热延伸率稍有提高。相比单独使用0.3 phr抗氧剂300的XLPE,抗氧剂1010和1035各以0.15 phr复配使用可发生协同作用,从而更显著地抑制XLPE中羰基的形成和热氧老化,还可以在不降低交联度的前提下,改善XLPE抗焦烧性,避免预交联对XLPE性能的影响,且该材料具有更优的击穿强度温度特性和更低的介电损耗。

    Abstract:

    To optimize the components of cross-linked polyethylene (XLPE) insulation material for high voltage cable, gel extraction, thermal elongation, torque rheometer and weight loss method were applied to investigate the crosslinking characteristics of materials, the thermal aging characteristics of XLPE were characterized by infrared spectroscopy, and the mechanical and electrical properties of XLPE were tested. The results show that the gel content and crosslinking degree of XLPE increase, the mechanical properties slightly change and the temperature sensitivity of AC breakdown strength significantly reduces as the content of crosslinking agent (DCP) increases. The content of DCP is determined to be 1.8 phr with priority given to crosslinking characteristics. With the increase of antioxidant content, the crosslinking degree of XLPE insulation decreases and the thermal elongation increases slightly. Compared with XLPE using 0.3 phr antioxidant 300 alone, the combination of 0.15 phr antioxidant 1010 and 0.15 phr antioxidant 1035 realizes a synergistic effect to more significantly inhibit the formation of carbonyl group and thermal-oxidative aging process. Besides, they improve the scorch resistance of XLPE without reducing the crosslinking degree, thus avoiding the influence of pre-crosslinking on the performance of XLPE insulation. Moreover, the improved XLPE insulation material has the less temperature sensibility in breakdown and lower dielectric loss.

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历史
  • 收稿日期:2022-05-16
  • 录用日期:2022-11-16
  • 网络出版日期:2022-10-04
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