湿热环境下钉孔间隙对复合材料螺栓连接结构静力失效的影响
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中国民航大学 交通科学与工程学院,天津 300300

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天津市教委科研计划项目(2021KJ054)


Effects of Bolt-Hole Clearance on Static Tensile Failure of Composite Bolted Joints Under Hygrothermal Environment
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Tianjin Education Commission Research Plan Project (2021KJ054)

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    摘要:

    为研究湿热环境下复合材料螺栓连接结构的静力拉伸性能,通过对3种不同钉孔间隙T300碳纤维复合材料单钉单剪螺栓连接结构进行静力拉伸试验和扫描电镜扫描试验,得到了不同钉孔间隙连接结构在25 ℃干态(RTD)和70 ℃平衡吸湿(ETW)环境下极限失效载荷的变化规律,揭示了接头的微观失效模式,并建立复合材料单钉单剪螺栓连接有限元模型,分析不同钉孔间隙层合板的孔周应力状态。结果表明,钉孔间隙从0 mm增大到0.2 mm和0.4 mm时,RTD环境下连接结构的极限失效载荷分别降低了了2.78%和3.45%,ETW环境下连接结构的极限失效载荷分别降低了了4.64%和5.01%,;相较于RTD环境,ETW环境下钉孔间隙为0 mm,0.2 mm和0.4 mm的连接结构,其极限载荷分别下降了9.34%,11.07%和10.81%;ETW环境下层合板孔周的损伤更为严重,基体断裂面比较粗糙,裂纹也更加明显,且存在更明显的纤维束拔出以及纤维碎裂,在层合板厚度方向可以发现黏附的树脂较少,纤维分布形貌较为平整。

    Abstract:

    To study the static tensile performance of composite bolt connection structures in humid and hot environment, static tensile test and SEM scanning test were conducted on three types of T300 carbon fiber composite single-lap single-bolt joints with different clearances. The changes in ultimate failure load of different clearance joints under 25 ℃ dry state (RTD) and 70 ℃ equilibrium moisture absorption (ETW) environments were obtained, revealing the microscopic failure mode of the joints. The finite element models of composites single lap bolted joints were established to analyze the stress states of the laminates. The results show that when the diameter ratio increases from 0 mm to 0.2 mm and 0.4 mm, the ultimate failure load of the connection structures in the RTD environment decreases by 2.78% and 3.45%, respectively. The ultimate failure load of the connection structure in the ETW environment decreases by 4.64% and 5.01% respectively. Compared to the RTD environment, the ultimate load of connection structures with clearances of 0 mm, 0.2 mm, and 0.4 mm in the ETW environment decreases by 9.34%, 11.07%, and 10.81%, respectively. The damage around the holes in ETW environment is more severe, while the fracture surface of the substrate is relatively rough, the cracks are more obvious. And it could also find some fiber bundle pulling and fiber fragmentations. In the thickness direction of the laminated board, it could be noticed that there is less adhesive resin, and the fiber distribution morphology is relatively flat.

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历史
  • 收稿日期:2023-10-11
  • 录用日期:2024-02-27
  • 网络出版日期:2024-12-07
  • 在线发布日期: 2024-12-02
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