导热绝缘高密度聚乙烯复合材料的制备与性能
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1.中国核动力研究设计院 反应堆燃料及材料重点实验室,四川 成都 610041;2.四川大学高分子研究所 高分子材料工程国家重点实验室,四川 成都 610065

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Preparation and Properties of Thermally Conductive Electrically Insulative High Density Polyethylene-Based Composites
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    摘要:

    本文采用片层状绝缘导热六方氮化硼(h-BN)和高导热导电铜粉(Cu)复配填充来提升高密度聚乙烯(HDPE)的导热性能。控制导热填料总体积分数为30%,通过改变h-BN和Cu在HDPE中的复配比例,实现复合材料中导热网络通路的构建。扫描电镜结果表明,h-BN进入Cu粉无法占据的HDPE基体,起到桥梁作用。h-BN通过连接其周围的Cu粒子,促进了HDPE内部导热网络的形成与构筑。Hot Disk测试结果表明,随着h-BN/Cu比值增大,HDPE复合材料导热系数增大。当V(h-BN):V(Cu)≤1时,大片径h-BN30/Cu体系的热导率高于小片径h-BN05/Cu改性体系;与之相反,当V(h-BN):V(Cu)>1时,相对于大片径h-BN30,小片径h-BN05对复合体系热导率的贡献更明显。通过调控h-BN与Cu的含量,实现了在抑制导电网络形成的前提下大幅改善复合材料的导热性能,研究工作为导热绝缘复合材料的设计制备提供参考。

    Abstract:

    A combination of layered insulating hexagonal boron nitride (h-BN) and highly thermally conductive copper powder (Cu) was employed as fillers to enhance the thermal conductivity of high-density polyethylene (HDPE). The overall volume fraction of thermal conductive fillers was controlled at 30%, and the construction of thermal conduction pathways in the composite material was achieved by varying the blending ratio of h-BN and Cu powder in HDPE. Scanning electron microscopy results demonstrate that h-BN acts as bridge by entering the HDPE matrix unoccupied by Cu powder. h-BN facilitates the formation and construction of internal thermal conduction networks in HDPE by connecting surrounding Cu powder particles. Thermal conductivity results from HotDisk test indicate that as the h-BN/Cu volume ratio increases, the thermal conductivity coefficient of HDPE composite materials also increases. When V(h-BN):V(Cu)≤1, the thermal conductivity of the large-sized h-BN30/Cu system is higher than that of the small-sized h-BN05/Cu modified system; conversely, when V(h-BN):V(Cu) > 1, the contribution of small-sized h-BN05 to the thermal conductivity of the composite system is more pronounced compared to the large-sized h-BN30. By controlling the content of h-BN and Cu, an increase in the thermal conductivity coefficient of composite materials is achieved while suppressing the formation of conductive networks, offering a new solution for the design of thermally conductive insulation materials.

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  • 收稿日期:2024-01-29
  • 录用日期:2024-03-15
  • 网络出版日期:2024-05-22
  • 在线发布日期: 2024-05-22
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