复合注射成型对不同成型结构单聚合物复合材料制件性能的影响
作者:
作者单位:

宁波大学 机械工程与力学学院 智能制造工程研究院 浙江省零件轧制重点实验室,浙江 宁波 315211

作者简介:

通讯作者:

中图分类号:

基金项目:

国家自然科学基金资助项目(51475071)


Effect of Composite Injection Molding on Properties of Single Polymer Composites with Different Molding Structures
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    本文采用复合注射成型技术,通过调整成型参数,制备了具有不同结构的自增强聚合物复合材料(IMSR-SRCs parts),并对其微观形貌进行了观察。结果表明,半开式IMSR-SRCs制件的抗拉强度与封闭式常规制件相比平均提高了16.89%,且两者的抗拉性能均优于IMSR-SRCs制件,最大提高了14.42%。IMSR-SRCs制件呈现双“皮芯”结构,皮层面积占比高于常规制件,半开式比封闭式IMSR-SRCs制件高5.48%。拉伸性能与皮肤面积的面积比正相关。在偏光显微镜融合位置的表层结构上通过扫描电镜观察到"shish-kebab"结构。广角X射线衍射分析结果表明,2种IMSR-SRCs制件的结晶度没有显着差异,均低于常规制件,最大减量为19.32%,拉伸性能与结晶度的变化呈负相关。2种结构的分子取向均高于常规制件,半开式IMSR-SRCs具有更高的取向,最大提升34.11%。分子取向与 IMSR-SRCs 制件的拉伸性能呈正相关。通过响应面法,得到的分子取向是影响IMSR-SRCs制件性能的决定性因素。此外,通过最小二乘法最小化程序,建立了成型参数、微观形貌和力学性能之间的无量纲方程,初步实现了基于成型参数对IMSR-SRCs制件力学性能的预测。

    Abstract:

    Self-reinforced polymer composites (IMSR-SRCs parts) with different structures were prepared by composite injection molding technology and their micro-morphology was observed. The results show that the tensile strength of semi-open IMSR-SRCs parts is increased by 16.89% on average compared with enclosed conventional parts, and the tensile properties of both are better than IMSR-SRCs parts, with a maximum increase of 14.42%. IMSR-SRCs parts show a double "skin-core" structure, and the area ratio of the skin layer is higher than that of conventional parts, and the semi-open type is 5.48% higher than the enclosed IMSR-SRCs parts. The tensile properties are positively related to the area ratio of the skin area. The "shish-kebab" structure was observed by SEM on the skin layer structure of the PLM fusion position. WAXD results show that the crystallinity of the two kinds of IMSR-SRCs parts is not significantly different, and both are lower than the conventional parts, the maximum reduction is 19.23%, and the tensile properties are negatively correlated with the changes in crystallinity. The molecular orientation of the two structures is higher than that of the conventional parts, and the semi-open IMSR-SRCs has a higher orientation, with a maximum improvement of 34.11%. The molecular orientation is positively correlated with the tensile properties of IMSR-SRCs parts. By response surface method, the molecular orientation obtained is the decisive factor affecting the performance of IMSR-SRCs parts. Furthermore, by the least squares minimization program, the dimensionless equations among molding parameters, micro-morphologies and mechanical properties were established, and the prediction of mechanical properties of IMSR-SRCs parts based on microscopic morphology was realized.

    参考文献
    相似文献
    引证文献
引用本文
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2024-04-06
  • 录用日期:2024-09-27
  • 网络出版日期:2024-10-15
  • 在线发布日期: 2024-12-04
  • 出版日期:
您是第      位访问者
编辑出版 :《高分子材料科学与工程》编辑部
地址 :四川省成都市一环路南一段24号 四川大学高分子研究所
电话 :028-8540 1653  E-mail:gfzclbjb@163.net; gfzclbjb@vip.sina.com
高分子材料科学与工程 ® 2025 版权所有
技术支持:北京勤云科技发展有限公司