高性能聚醚醚酮熔融沉积成型及真空放气特性
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Fused Deposition Molding and Vacuum Outgassing Properties for High-Performance Poly-Ether-Ether-Ketone
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    摘要:

    采用四因素四水平正交试验设计研究了熔融沉积成型(FDM)工艺参数(喷嘴温度、平台温度、打印速度和层厚)对聚醚醚酮(PEEK)试样力学性能(拉伸强度、断裂伸长率)和表面粗糙度影响的显著性,并得到了优化工艺参数组合。结果表明,在喷嘴温度420 ℃、扫描速度20 mm/s、平台温度140 ℃、层厚0.2 mm的条件下,PEEK 试样拉伸强度可达到86.28 MPa,接近注塑PEEK件的强度;此外,弹性模量为2.14 GPa,断裂伸长率为11.36%,表面粗糙度为12.17 μm。进一步的,开展了FDM成型PEEK零件材料的真空放气性能测试试验,结果表明,质量损失率为0.72%、可凝挥发物量为0.03%,满足空间环境材料真空放气性能要求。最后,面向航天领域应用制备了典型的PEEK星载天线指向机构。

    Abstract:

    The significance of the effects of fused deposition modeling (FDM) process parameters (nozzle temperature, platform temperature, printing speed and layer thickness) on the mechanical properties (tensile strength, Young's modulus, breaking elongation) and surface roughness of polyether ether ketone (PEEK) specimens was investigated by designing a four- factor, four- level orthogonal design of experiments. And the optimized process parameter combinations were obtained. The results show that the tensile strength of PEEK samples can reach 86.28 MPa, which is close to the strength of injection-molded PEEK parts, under the conditions of nozzle temperature of 420 ℃, printing speed of 20 mm/s, platform temperature of 140 ℃, and layer thickness of 0.2 mm. Besides, the elastic modulus is 2.14 GPa, the elongation at break is 11.36%, and the surface roughness is 12.17 μm. In addition, the vacuum outgassing performance test of FDM molded PEEK part materials was carried out, and the results show that the total mass loss (TML) is 0.72% and the collected volatile condensable materials (CVCM) is 0.03%, which can satisfy the vacuum outgassing performance requirements of materials in space environment. At last, a typical PEEK starboard antenna pointing mechanism was prepared for aerospace applications in this study.

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高佳丽,李伟奇,董 琴,汪 徐,郝云波.高性能聚醚醚酮熔融沉积成型及真空放气特性[J].高分子材料科学与工程,2024,40(12):97-106. Jiali Gao, Weiqi Li, Qin Dong, Xu Wang, Yunbo Hao. Fused Deposition Molding and Vacuum Outgassing Properties for High-Performance Poly-Ether-Ether-Ketone[J]. Polymer Materials Science & Engineering,2024,40(12):97-106.

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