基于增强型聚氨酯中空纤维膜保暖复合材料的制备与性能
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安徽省自然科学基金资助分项目(2208085QE139);安徽省重点研究与开发计划项目(2022l07020006);安徽省先进纤维材料工程研究中心开放基金(2023AFMC05);安徽省纺织工程技术研究中心、安徽省高等学校纺织面料重点实验室开放基金(2021AETKL16);安徽工程大学国家基金预研项目(Xjky2020043);安徽工程大学引进人才科研启动基金(2020YQQ012);安徽省功能配合物材料化学与应用重点实验室开放基金(LFCCMCA-03);安徽工程大学专业学位研究生教学案例库(2021zjxk003)


Preparation and Properties of Thermal Insulation Composite Material Based on Braid-Reinforced Polyurethane Hollow Fiber Membrane
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    摘要:

    随着人们生活水平的不断提高,对纤维保暖材料的应用和需求不断增长,开发具有中空结构的多孔纤维基保暖隔热复合材料具有重要意义。针对目前增强型中空纤维膜存在高孔隙聚合物分离层、三维网络纤维编织管和大空腔的结构特性,文中将干/湿法纺丝技术与热压成型工艺相结合,首先利用干/湿法纺丝技术制备了未完全分相的增强型聚氨酯(PU)中空纤维膜,在绕丝轮上集聚形成多层纤维复合结构,然后采用热压工艺将纤维膜进一步粘合成型,成功制备了基于增强型PU中空纤维膜的复合材料,考察了热压温度对复合材料结构和性能的影响。结果表明,所制备的复合材料中空纤维膜平行斜向交叉配置,纤维间粘合效果好,且每接触的3 根纤维间可构建一个异形空腔。热压温度对复合材料的厚度、断裂强力、断裂伸长率和透气性均有影响。当热压温度为120 ℃,复合材料的保温率达到41.70%,这为保暖材料的制备提供了新思路。此外,复合材料的平均吸声系数达到0.37,还有望应用于吸声降噪领域。

    Abstract:

    With the continuous improvement of living standards, the application and demand for fiber thermal insulation materials are growing. The development of porous fiber- based thermal insulation composites with hollow structure is of great significance. In view of the current structural characteristics of braid-reinforced hollow fiber membranes, including high porosity polymer separation layer, three-dimensional network fiber braided tube, and large cavities, this study combined dry/wet spinning technology with hot pressing molding process. Firstly, the braid-reinforced polyurethane (PU) hollow fiber membrane with incomplete phase separation was prepared by dry/wet spinning technology. It was then accumulated and formed into a multi-layer fiber composite structure on the winding wheel. Finally, the fiber membrane was further bonded and molded through hot pressing process, successfully preparing composites based on braid- reinforced PU hollow fiber membranes. The influence of hot pressing temperature on the structure and properties of the composites was investigated. The results show that the hollow fiber membranes in the prepared composite are arranged in parallel diagonal configuration, with good fiber bonding and each three fibers in contact forming an irregular cavity. The hot pressing temperature has an impact on the thickness, fracture stress, elongation at break, and air permeability of the composites. When the hot pressing temperature is 120 ℃, the thermal insulation rate of the composite reaches 41.70%, providing a new approach for the preparation of thermal insulation materials. In addition, the average sound absorption coefficient of the composite reaches 0.37, indicating potential applications in the field of sound absorption and noise reduction in the future.

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赵宝宝,王 震,凤 权,詹书涛,刘春标,赫喆楠,魏安方,娄 鹏.基于增强型聚氨酯中空纤维膜保暖复合材料的制备与性能[J].高分子材料科学与工程,2024,40(12):107-113. Baobao Zhao, Zhen Wang, Quan Feng, Shutao Zhan, Chunbiao Liu, Zhenan He, Anfang Wei, Peng Lou. Preparation and Properties of Thermal Insulation Composite Material Based on Braid-Reinforced Polyurethane Hollow Fiber Membrane[J]. Polymer Materials Science & Engineering,2024,40(12):107-113.

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