短玻纤质量分数对短玻纤增强聚丙烯的气体驱动浮芯辅助共注塑管件的影响
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国家自然科学基金资助项目(52273033,52163006);江西省自然科学基金重点项目(20232ACB204004);江西省重点研发计划“揭榜挂帅”项目(20223BBE51012)


Effect of Glass Fiber Mass Fraction on Gas-Powered Projectile-Assisted Co-Injection Molded Fittings of Short Glass Fiber Reinforced Polypropylene
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    摘要:

    通过实验探究了短玻纤( SGF) 质量分数对气体驱动浮芯辅助共注塑工艺( Gas-powered projectile-assisted co-injection molding,G-PACIM)成型管件的玻纤取向、残余壁厚及耐压性能的影响。结果表明,玻纤在外层近界面层和中间层取向较好,外层近模壁层取向最差,随着玻纤质量分数增加,同一位置的玻纤取向逐渐变差;外层材料为10% ,20% 和30% SGF/聚丙烯(PP)的G-PACIM 管件壁厚沿穿透方向变化规律一致,总壁厚与内层壁厚沿穿透方向减小,外层壁厚增大,40% SGF/PP 的G-PACIM 管件总壁厚沿穿透方向无明显变化趋势,内层壁厚减小,外层壁厚增大;随玻纤质量分数的增加,管件的总壁厚和外层壁厚呈先增大后减小再增大的趋势,内层壁厚呈减小的趋势。管件的耐压性能随玻纤质量分数增加呈持续增大的趋势,但增幅有所不同。

    Abstract:

    The effects of short glass fiber (SGF) mass fraction on glass fiber orientation, residual wall thickness, and pressure resistance of pipe parts formed by gas-powered projectile-assisted co-injection molding (G-PACIM) were investigated through experiments. The results show that the fiber orientation is better in the outer near-interface layer and intermediate layer, while the orientation is the poorest in the outer layer near the mold wall. As the SGF mass fraction increases, the fiber orientation at the same location gradually worsens. For G-PACIM pipe parts with 10% , 20% , and 30% SGF/PP as the outer layer material, the wall thickness shows a consistent trend along the penetration direction, the total wall thickness and inner layer thickness decrease, while the outer layer thickness increases. For pipe parts with 40% SGF/PP as the outer layer, there is no obvious trend in the total wall thickness along the penetration direction; however, the inner layer thickness decreases and the outer layer thickness increases. As the SGF mass fraction increases, the total wall thickness and outer layer wall thickness first increase, then decrease, and finally increase again, whereas the inner layer wall thickness continuously decreases. The pressure resistance of the pipe parts increases continuously with the SGF mass fraction, though the rate of increase varies.

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詹锦如, 匡唐清, 柳和生, 杨 帆.短玻纤质量分数对短玻纤增强聚丙烯的气体驱动浮芯辅助共注塑管件的影响[J].高分子材料科学与工程,2026,42(1):50-58. Jinru Zhan, Tangqing Kuang, Hesheng Liu, Fan Yang. Effect of Glass Fiber Mass Fraction on Gas-Powered Projectile-Assisted Co-Injection Molded Fittings of Short Glass Fiber Reinforced Polypropylene[J]. Polymer Materials Science & Engineering,2026,42(1):50-58.

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