基于Celuka 挤出发泡工艺的聚丙烯基木塑复合材料泡孔形貌调控机理
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中央高校基本科研业务费专项资金(30923011018)


Mechanism of Bubble Deformation Induction Based on Celuka Microporous Foam Extrusion Process
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    摘要:

    针对当前木塑复合材料微孔化技术难度高、限制大的现状,采用优化螺杆构型、设计发泡模具等来搭建与其材料特性相适应的连续挤出发泡试验平台,通过观察不同工艺条件下试样内部的泡孔结构特征来揭示挤出过程中的气泡衍生行为与形貌演变规律,进而实现其尺寸参数的有效调控。结果表明,采用Celuka 发泡模具、强化螺杆混炼能力等均有助于在发泡过程中获得理想的压降参数以推动木塑复合材料的微孔化。此外,受熔体流动状态的影响,气泡在生长过程中存在一定的形变行为,且强化熔体强度有助于提高其结构稳定性。同时,通过调节发泡温度、螺杆转速等工艺参数可以显著改善试样的承载能力,并将泡孔尺寸和分布密度分别优化至87.6 μm 及2.3×104 cm-3

    Abstract:

    In view of the high difficulty and limitations in the current microcellularization technology of woodplastic composite materials, a continuous extrusion microcellularization test platform suitable for the material properties was established by optimizing the screw geometry and designing the foaming mold. The internal bubble structure characteristics of the samples under different processing conditions were observed to reveal the gas bubble derivation behavior and morphological evolution law in the extrusion process, thereby achieving effective size parameter control. The results show that using the Celuka foaming mold and enhancing the screw mixing ability can help obtain the desired pressure drop parameters to achieve the microcellularization of wood-plastic composite materials in the foaming process. In addition, due to the influence of the melt flow state, bubbles undergo certain deformation behavior during growth, and enhancing the melt strength can help improve its structural stability. At the same time, by adjusting the process parameters such as foaming temperature and screw speed, the load-bearing capacity of the samples can be significantly improved, and the bubble size and distribution density can be optimized to 87.6 μm and 2.3×104 cm-3, respectively.

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王苏炜, 郭永卓, 宗胡曾, 肖 磊, 郝嘎子, 姜 炜, 薛 平.基于Celuka 挤出发泡工艺的聚丙烯基木塑复合材料泡孔形貌调控机理[J].高分子材料科学与工程,2026,42(1):118-128. Suwei Wang, Yongzhuo Guo, Huzeng Zong, Lei Xiao, Gazi Hao, Wei Jiang, Ping Xue. Mechanism of Bubble Deformation Induction Based on Celuka Microporous Foam Extrusion Process[J]. Polymer Materials Science & Engineering,2026,42(1):118-128.

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