聚合物加工基本流型对挤出性能的影响及其场协同作用
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国家自然科学基金资助项目(52206095);山东省自然科学基金资助项目(ZR2021QE232);山东省高等学校青创科技支持计划(2023KJ102)


Field Synergy for the Influence of Basic Flow Patterns on Polymer Extrusion Performance
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    摘要:

    流动形式是直接影响聚合物塑化挤出质量的重要因素。基于聚合物场协同塑化输运混炼理论,设计了3 种流道:平行平板流道M1、部分收敛流道M2 和全收敛流道M3。利用ANSYS Polyflow 对其进行数值模拟,对比分析了不同模型及边界条件下胶料的流动形式,及其对混合性能、拉伸/ 剪切比和温升情况的影响。结果表明,在胶料的挤出塑化过程中,聚合物流道对胶料塑化质量的影响较大。通过对比非弹性应力张量第一特征值及时均混合效率等混合评估指标发现,同一边界条件下,收敛流道M2 和M3 的混合性能均优于平行平板流道M1,其中M2 混合性能最优,聚合物熔体在流经M2 的收敛流道顶端时,被强制会聚再发散,提高了胶料的塑化质量。此外,与剪切流动相比,胶料在拉伸流主导的流动形式下黏性生热更少,能耗更低。

    Abstract:

    The flow form is an important factor that directly affects the quality of polymer plasticization extrusion. Based on the principle of polymer field synergistic plasticization, transportation and mixing, three types of channels were designed, parallel flat channel M1, partially converging channel M2, and fully converging channel M3. The numerical simulation was carried out by using ANSYS Polyflow. Comparative analysis was conducted on the flow patterns of rubber materials under different models and boundary conditions, as well as their effects on mixing performance, tensile/shear ratio, and temperature rise. The results indicate that during the extrusion plasticization process of rubber material, the polymer flow channel has a significant impact on the plasticization quality of rubber material. By comparing the first eigenvalue of the inelastic stress tensor and the mixed evaluation indicators such as time averaged mixing efficiency, it is found that under the same boundary conditions, the mixing performance of converging channels M2 and M3 is better than that of parallel flat channel M1. Among them, M2 has the best mixing performance. When polymer melt flows through the top of the converging channel of M2, it is forced to converge and then diverge, which improves the plasticization quality of the rubber material. In addition, compared with shear flow, the adhesive material generates less viscous heat and consumes less energy in the flow form dominated by tensile flow.

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黄士争, 魏兴岳, 蒋新沛, 张 鹏, 黄天宇, 王世檩, 潘 威, 杨卫民, 鉴冉冉.聚合物加工基本流型对挤出性能的影响及其场协同作用[J].高分子材料科学与工程,2026,42(1):129-138. Shizheng Huang, Xingyue Wei, Xinpei Jiang, Peng Zhang, Tianyu Huang, Shilin Wang, Wei Pan, Weimin Yang, Ranran Jian. Field Synergy for the Influence of Basic Flow Patterns on Polymer Extrusion Performance[J]. Polymer Materials Science & Engineering,2026,42(1):129-138.

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  • 在线发布日期: 2026-04-17
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