钌系催化剂制备氢化丁腈橡胶及其在锂电正极黏结剂中的应用
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军委装备发展部慧眼行动成果转化应用项目(B096A9BE);山东省泰山学者工程项目(ts201712047)


Preparation of Hydrogenated Nitrile Rubber by Ruthenium Catalyst and Its Application in Lithium-Electric Cathode Binders
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    摘要:

    传统聚合物黏合剂聚偏二氟乙烯(PVDF)存在电子/离子电导率低,黏结力不足,在电解液中易溶胀并引发热失控等缺陷,严重制约了电池性能的进一步提升。 文中筛选了有机钌催化剂 C31H37C2N3O3Ru,通过乳液加氢法制备了加氢度高于 99% 的高饱和度氢化丁腈橡胶( HNBR)。 通过对不同反应条件的影响研究,获得了最佳加氢条件,催化剂用量为固体胶含量的 0.015% ,氢气压力为 8 MPa,固含量为 30% ,填充量为 60% ,反应时间为 5 h。 将 HNBR 应用于锂离子半电池正极黏结剂,测试了其长循环性能和倍率性能。 结果显示,与商用 PVDF 相比,HNBR 初始容量为 135 mAh/g,循环 500 圈后仍能保持 140 mAh/g 的高容量,容量没有下降,且倍率性能良好,电流密度变化后放电容量可恢复至 145 mAh/g。 文中开发的 HNBR 作为锂离子电池正极黏结剂,为解决电池性能提升的关键问题提供了新方案,为电池行业持续发展注入了新活力。

    Abstract:

    The conventional polymer binder, polyvinylidene fluoride ( PVDF), severely restricts further improvements in battery performance due to inherent drawbacks, including low electronic/ionic conductivity, insufficient adhesion, and a tendency to swell in electrolytes, which can trigger thermal runaway. In this study, an organoruthenium catalyst ( C31H37C2N3O3Ru) was selected to prepare highly saturated hydrogenated nitrile butadiene rubber (HNBR) with a hydrogenation degree over 99% via emulsion hydrogenation. By systematically investigating various reaction parameters, the optimal hydrogenation conditions were determined as follows, a catalyst dosage of 0.015% (relative to the dry rubber content), a hydrogen pressure of 8 MPa, a solid content of 30% , a reactor fill ratio of 60% , and a reaction time of 5 h. The synthesized HNBR was applied as cathode binder in lithium-ion half-cells to evaluate its long-term cycling stability and rate capability. Results demonstrate that, compared to commercial PVDF, the HNBR-based cathode exhibits an initial specific capacity of 135 mAh/g and maintains a high capacity of 140 mAh/g after 500 cycles, showing no capacity fading. Furthermore, it displays excellent rate performance, with the discharge capacity recovering to 145 mAh/g upon restoring the initial current density. The development of HNBR as cathode binder in this study provides a novel strategy to overcome key bottlenecks in battery performance enhancement, offering significant potential for the sustainable advancement of battery industry.

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王 鑫, 余明明, 王广建, 王 辉.钌系催化剂制备氢化丁腈橡胶及其在锂电正极黏结剂中的应用[J].高分子材料科学与工程,2026,42(3):13-21. Xin Wang, Mingming Yu, Guangjian Wang, Hui Wang. Preparation of Hydrogenated Nitrile Rubber by Ruthenium Catalyst and Its Application in Lithium-Electric Cathode Binders[J]. Polymer Materials Science & Engineering,2026,42(3):13-21.

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