磺化条件对聚苯硫醚纤维的结构性能影响
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四川省科技成果转移转化示范项目(2024ZHCG0134);四川中科兴业高新材料有限公司技术开发项目(23H1041)


Effect of Sulfonation Conditions on the Structure and Properties of Polyphenylene Sulfide Fibers
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    摘要:

    针对碱性电解水制氢用复合隔膜中聚苯硫醚(PPS)纤维与功能涂层之间黏结强度低的问题,文中采用磺化策略对 PPS 纤维进行表面改性,系统研究了磺化温度、时间及酸浓度对 PPS 纤维表面磺化率、亲水性能和力学性能的影响。 结果表明,磺化过程中,酸的浓度是主导因素,高浓度的酸可提高反应效率,促进反应平衡正向移动;反应温度决定了分子运动的快慢,较高温有助于磺化反应的进行;反应时间的延长在一定程度上有利于磺化反应的进行,但时间过长会造成 PPS 主链的降解,显著削弱纤维的力学性能。 磺化反应成功在纤维表面引入磺酸基,且提升了纤维表面粗糙度,有利于亲水性提升,动态水接触角相较未处理样品下降约 35% 。 同时,单丝保留了约 75% 的原始强度,满足后续基膜编织及涂覆加工的强度需求。 此外,涂层与 PPS 基膜之间的层间剪切强度由 1.49 MPa 提高至 1.82 MPa。

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    To address the weak interfacial adhesion between polyphenylene sulfide (PPS) fibers and functional coatings in composite membranes for alkaline water electrolysis, this study employed a sulfonation strategy to modify the surface of PPS fibers. The effects of sulfonation temperature, duration, and acid concentration on the sulfonation degree, hydrophilicity, and mechanical properties of PPS fibers were systematically investigated. The results show that acid concentration is the dominant factor in the sulfonation process; higher concentration of acid can enhance the reaction efficiency and drive the reaction equilibrium forward. Reaction temperature influences the molecular mobility, and elevated temperatures facilitate the process of sulfonation reactions. While prolonged reaction time can promote sulfonation reaction to some extent, excessive duration leads to the degradation of the PPS backbone, significantly reducing mechanical strength of fibers. Sulfonic acid groups were successfully grafted onto the fiber surface, increasing the surface roughness and enhancing the hydrophilicity, with the dynamic water contact angle reduced by approximately 35% compared to untreated fibers. Meanwhile, the treated single fibers retain about 75% of their original tensile strength, satisfying the mechanical requirements for subsequent membrane weaving and coating. In addition, the interfacial shear strength between the coating and PPS substrate is improved from 1.49 MPa to 1.82 MPa.

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龙亭宇, 郑笑阳, 郭万才, 张圣昌, 刘鹏清.磺化条件对聚苯硫醚纤维的结构性能影响[J].高分子材料科学与工程,2026,42(4):70-78. Tingyu Long, Xiaoyang Zheng, Wancai Guo, Shengchang Zhang, Pengqing Liu. Effect of Sulfonation Conditions on the Structure and Properties of Polyphenylene Sulfide Fibers[J]. Polymer Materials Science & Engineering,2026,42(4):70-78.

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