场协同扭转销钉结构的混合与热输运特性
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国家自然科学基金资助项目(52206095)


Mixing and Thermal Transport Characteristics of Field Synergy Torsion-Pin Structures
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    摘要:

    为了减少传统销钉结构传热不足、存在死区等对产品挤出成型质量的消极影响,文中提出了一种新型场协同扭转销钉元件,研究了其在聚合物挤出过程中的混合与热输运特性。 为了评价其混合与热输运特性,对包含新型扭转销钉元件在内的 4 种螺杆进行了仿真数值模拟,比较分析了混合效率、分布指数和温度分布等一系列特征参数。 结果表明,新型场协同扭转销钉元件使流体沿着扭转曲面发生径向流动,增强了速度场、速度梯度场和温度梯度场之间的协同作用,使混合效率和对流换热系数提高,分布指数降低,混合传热效果得到增强,从而进一步优化了产品的挤出成型质量。

    Abstract:

    In order to reduce the negative impact of insufficient heat transfer and dead zones in traditional pin structures on the quality of product extrusion molding, in this article, a novel field synergy torsion-pin element was proposed, of which mixing and thermal transport characteristics during the polymer extrusion process were studied. In order to evaluate its mixing and heat transport characteristics, simulation numerical simulations were conducted on four types of screws, including a new type of torsion-pin element. A series of characteristic parameters such as mixing efficiency, distribution index, and temperature distribution were compared and analyzed. The results show that the new field synergy torsion-pin element causes the fluid to flow radially along the torsion surface, enhances the synergistic effect between the velocity field, velocity gradient field, and temperature gradient field, and thus leads to an increase in mixing efficiency and convective heat transfer coefficient, a decrease in distribution index, and an enhancement of mixing heat transfer effect, further optimizes the extrusion molding quality of the product.

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王世龙, 张 鹏, 蒋新沛, 杨卫民, 鉴冉冉.场协同扭转销钉结构的混合与热输运特性[J].高分子材料科学与工程,2026,42(5):94-102. Shilong Wang, Peng Zhang, Xinpei Jiang, Weimin Yang, Ranran Jian. Mixing and Thermal Transport Characteristics of Field Synergy Torsion-Pin Structures[J]. Polymer Materials Science & Engineering,2026,42(5):94-102.

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  • 在线发布日期: 2026-08-31
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